Super 60 Model
Super 75 Model
Super 90 Model
Briquetting Plant
Briquetting is a method of producing fuel from Agri-waste, and Real Tech Engineering Manufacturers offers excellent quality Briquetting Plants in Coimbatore, Tamil Nadu, India
Briquetting is a process of fuel manufacturing system from Agro wastes like groundnut shells, cashew nut shells, saw dust, coir pith, coffee husk, cotton stalk etc.,
The best and cheif process found in experience is manufacturing briquettes from a mixture of 80% saw dust and 20% groundnut shell. In other cases like 100% groundnut shell briquettes, pulvarised is to be done which increases the production cost.
The Biomass Briquetting plant produce Briquettes from Agricultural waste, Forestry waste.
The Briquetting plant consists of:
- Feedling system with screw conveyor
- Press
- Lubrication system
- Cooling line
- Electrical Panel
- The above system is a Semi-Automotive one with less labour.
The Briquetting Press is the main machine forming solid bio-fuel briquettes from loose agro wastes. The press consists of main body called Skelton fabricated from 25mm steel plates which approximately weighs 1.50 M.T%. The other parts are two casting fly wheels each weighs 800kg.
Why Briquetting Plant ?
Due to the added benefits and the highlights of the project most developing countries appreciate and endorse the use of non conventional energy to substitute the rampant use of conventional fuels, and at the same time encourage resarch and development of finding newer ways
Why Briquetting Plant ?
- High Profitability
- Excellent Growth potentiality
- Ready Market.
- Wide variety and easy availability of agro waste from various crops.
- short generation and quick returns
- Employment potentiality
- Conversion of natural resources (wastage) into hi-tech energy & maintenance of ecological balance
Government incentives
The Indian Government has offered various incentives for implementation of the Briquetting Plants. Some of the highlights of the incentives offered by the Indian Government for Briquetting Plants.
- 100% income tex free for the First five years.
- A subsidy of 35% on the cost of the plant is provided by the Government.
- 80% depreciation on Capital cost in the First years itself.
- No Requirment of NoC from State pollution Boards
Super - 60 Model
| Production Capacity | 600-750 kg/hr |
|---|---|
| Finished Product Size | 60mm Diameter |
| Finished Product Shape | Cylindrical |
| Raw Material Form | Powdery |
Super - 75 Model
As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit. Powder making unit consist parts of:
Super - 90 Model
As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit. Powder making unit consist parts of:
Comparison with other Fossil Fuels
| S.No | Particulars | Firewood | First Rank | Coal B |
|---|---|---|---|---|
| 1 | Calorific Value | 2500 to 3000 | 4200 to 4500 | 4500 to 6000 |
| 2 | Ash | 20 to 28% | 0.5 to 6% | 25 to 50% |
| 3 | Pollutions Poisonous effluent smoke | Smoke | No Smoke & Sulphur | Sulpur, Co2, Phosphorous Fumes |
| 4 | Moisture | 25 to 35% | 8% | 10% |
| 5 | Cost | Rs 2.5/Kg | Rs 3.5/kg | Rs 6/kg |
| Cost / Cal Val | Rs 4.50 | Rs 3.50 | Rs 6.50 | |
| 6 | Efficiency | 50% | 75% | 70% |
| 7 | Wastages | 20% | 10% | 15% |
| 8 | Labour usage | Require Maximum Persons in handling and cutting | Single person is enough | Requires two persons |
| 9 | Bolier Efficiency | Require regular maintanance | Normal fly ash deposit on tubes | High wear & tear |
| 10 | Handling | Tough require more areas | Easy because of packed material | Tough |
Country wise Availability of Raw Materials
| Malaysia | Palam Husk, Rice Husk Char Rice Husk |
|---|---|
| Nepal | Labakshi, Lantana, Banmara Water Hyacinth, Agerntum Ficus, Thakal Kanada Katra Ghass |
| Netherlands | Miscalthus (Elephant grass) |
| Thailand | Corn Cob, Corn Cob Waste |
| U.K | Ceder Cones |
| U.S.A | Commerical Briq |
| Vietnam | Rice Husk, Rice Char (Ash) Rice Steam, Rice Busha |
| India | Amla seed, Babool, Bambo Dust briq, beehive briq, Cashew shell, Wheat stalk Coconut shell, Coir pith, Jute Waste, Palm Fonds, Saw dust, Sugarcane, Tobacco Waste, Almonds Bagasee, Bark, Besaram, Castor seed shell, Coffee husk, Cotton shells, Paddy straw, Rice husk, Soyabean husk, Tea Waste,. |