Super 60 Model
Super 75 Model
Super 90 Model
Briquetting Machine
A Biomass Briquette is used to create energy fuel briquettes, and Real Tech Engineering Manufacturers in Coimbatore, Tamil Nadu, India, offers high-quality Biomass Briquetting Machine.
Briquetting is a process of fuel manufacturing system from Agro wastes like groundnut shells, cashew nut shells, saw dust, coir pith, coffee husk, cotton stalk et.,
The best and cheif process found in experience is manufacturing briquettes from a mixture of 80% saw dust and 20% groundnut shell. In other cases like 100% groundnut shell briquettes, pulvarised is to be done which increases the production cost.
The Machine which produce Briquettes is called Briquetting Machine.
A Briquetting Machine Normally Consists of :
- Briquetting Press with reduction gear.
- Cooling Line 20' with supports.
- Foundation Bolt set.
- Machine & Cooling Line Joint
- Die Holder-1
- Tool kit
- Screw Conveyor & machine Joint.
- Screw Conveyor cover sheet.
- Oil Pump with cooler & filter.
- Pulleys & Belts
- Motor Railing
- Motor Railing Adjustment Bolts
- Die Set Remover from D/Holder
- Flexible water pipe for die holder cooling
- Std. Spares Main die, Split die, Ram, Tikki, T/bolt, Collate
- With all Electrical Accessories
SUPER -60 MODEL
SUPER 60 DIA MODEL AN INTRODUCTION
| Production Capacity | 600- 750 Kg /hour |
|---|---|
| Finished Product Size | 60mm Diameter |
| Finished Product Shape | Cylindrical |
| Raw Material Form | Powder/ 1-3mm length |
| Total Weight | 4.5 tonne (Approx) |
Raw Materials Can be Used:
Wooden Saw Dust : up to 100%
Groundnut Shell, Bagasse (Sugarcane Waste), Press mud, Tamarind Waste, Coffee Husk, Paddy Husk, Coir Pith etc. These raw materials can be mixed up to 30 % along with Sawdust.
SPACE REQUIRED (FOR BRIQUETTING MACHINE & DRYER)
| Sheltered | 100X40 ft |
|---|---|
| Open Space | as per requirement |
| Power | 60 HP |
LABORER REQUIREMENT:
| Per Shift | I operator + 6 helpers |
BRIQUETTE MACHINE SPECIFICATION: (approx)
| Overall Length | 5.5 mtrs |
|---|---|
| Width | 1.8 mtrs |
| Height | 4 mtr (with conveyor) |
| Total Weight | 4,500Kg |
| Oil Capacity | 40 Ltr (Apprx) |
| Oil | Alpha ZN220 |
SUPER - 75 MODEL
As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit. Powder making unit consist parts of:
SUPER 75 DIA MODEL AN INTRODUCTION
| Production Capacity | 1,000- 1,100 Kg /hour (average 1,000 Kg) |
|---|---|
| Finished Product Size | 75mm (dia) |
| Finished Product Shape | Cylindrical |
| Raw Material Form | Powder/ 1-10mm length |
| Total Weight | 5.5 tonne (Approx) |
RAW MATERIALS CAN BE USED:
Wooden Saw Dust : up to 100%
Groundnut Shell, Bagasse (Sugarcane Waste), Press mud, Tamarind Waste, Coffee Husk, Paddy Husk, Coir Pith etc. These raw materials can be mixed up to 30 % along with Sawdust.
SPACE REQUIRED (FOR BRIQUETTING MACHINE & DRYER)
| Sheltered | 100X40 ft |
|---|---|
| Open Space | as per requirement |
| Power | 80 HP |
LABORER REQUIREMENT:
| Per Shift | I operator + 6 helpers |
BRIQUETTE MACHINE SPECIFICATION:
| Overall Length | 6 mtrs |
|---|---|
| Width | 2 mtrs |
| Height | 4 mtr (with conveyor) |
| Total Weight | 5,500Kg |
| Oil Capacity | 50 Ltr (Apprx) |
| Oil | Alpha ZN220 |
SUPER - 90 MODEL
As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit.
| Production Capacity | 1,500- 1,600 Kg /hour |
|---|---|
| Finished Product Size | 90mm (dia) |
| Finished Product Shape | Cylindrical |
| Raw Material Form | Powder/ 1-10mm length |
Raw materials Can be Used:
Wooden Saw Dust : up to 100%
Groundnut Shell, Bagasse (Sugarcane Waste), Press mud, Tamarind Waste, Coffee Husk, Paddy Husk, Coir Pith etc. These raw materials can be mixed up to 30 % along with Sawdust.
Space required (for Briquetting Machine & dryer)
| Sheltered | 100X40 ft |
|---|---|
| Open Space | as per requirement |
| Power | 75 HP |
Laborer requirement:
| Per Shift | I operator + 6 helpers |
Briquette Machine Specification:
| Overall Length | 6 mtrs |
|---|---|
| Width | 2 mtrs |
| Height | 4 mtr (with conveyor) |
| Total Weight | 7,000 Kg |
| Oil Capacity | 60 Ltr |
| Oil | Alpha ZN220 |
Briquetting Plant
The Biomass Briquetting plant produces Briquettes from Agricultural waste, Forestry waste.
The Briquetting plant consists of
Feeding system with screw conveyor
Press
Lubrication system
Cooling line
Electrical Panel
The above system is a Semi-Automotive one with less labor.
The Briquetting Press is the main machine forming solid bio-fuel briquettes from loose agro wastes. The press consists of main body called Skelton fabricated from 25mm steel plates which approximately weights 1.50 M.T.. The other parts are two casting fly wheels each weighs 1000kg.
Maintenance:
A. Change the spares like Taper Die, Split Die, Ram in 160 Hrs. and 40 Hrs.
Once Change the wear ring.
B. Change oil (Alfa ZN 220) in 2000 Hrs. (40Lts.)
C. Change the all Phosphor Bronze bush in 5000 Hrs.
Dryer:
For moisture content control you have to install one dryer also
| Moisture Evaporation Capacity | 1,000 hg/hour |
|---|---|
| Input moisture level | 35% |
| Outlet Moisture level | 5% |
Agro Wastes can be used as a fuel for furnace.