Real Tech Engineering

Real Tech Engineering

Biomass
Materials.

Super 60 Model

Super 75 Model

Super 90 Model

Briquetting Machine

Briquetting is a process of fuel manufacturing system from Agro wastes like groundnut shells, cashew nut shells, saw dust, coir pith, coffee husk, cotton stalk et.,

The best and cheif process found in experience is manufacturing briquettes from a mixture of 80% saw dust and 20% groundnut shell. In other cases like 100% groundnut shell briquettes, pulvarised is to be done which increases the production cost.

The Machine which produce Briquettes is called Briquetting Machine.

A Briquetting Machine Normally Consists of :

SUPER -60 MODEL

SUPER 60 DIA MODEL AN INTRODUCTION

Production Capacity600- 750 Kg /hour
Finished Product Size60mm Diameter
Finished Product ShapeCylindrical
Raw Material FormPowder/ 1-3mm length
Total Weight4.5 tonne (Approx)

Raw Materials Can be Used:

Wooden Saw Dust : up to 100%
Groundnut Shell, Bagasse (Sugarcane Waste), Press mud, Tamarind Waste, Coffee Husk, Paddy Husk, Coir Pith etc. These raw materials can be mixed up to 30 % along with Sawdust.

SPACE REQUIRED (FOR BRIQUETTING MACHINE & DRYER)

Sheltered100X40 ft
Open Spaceas per requirement
Power60 HP

LABORER REQUIREMENT:

Per ShiftI operator + 6 helpers

BRIQUETTE MACHINE SPECIFICATION: (approx)

Overall Length5.5 mtrs
Width1.8 mtrs
Height4 mtr (with conveyor)
Total Weight4,500Kg
Oil Capacity40 Ltr (Apprx)
OilAlpha ZN220

SUPER - 75 MODEL

As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit. Powder making unit consist parts of:

SUPER 75 DIA MODEL AN INTRODUCTION

Production Capacity1,000- 1,100 Kg /hour (average 1,000 Kg)
Finished Product Size75mm (dia)
Finished Product ShapeCylindrical
Raw Material FormPowder/ 1-10mm length
Total Weight5.5 tonne (Approx)

RAW MATERIALS CAN BE USED:

Wooden Saw Dust : up to 100%
Groundnut Shell, Bagasse (Sugarcane Waste), Press mud, Tamarind Waste, Coffee Husk, Paddy Husk, Coir Pith etc. These raw materials can be mixed up to 30 % along with Sawdust.

SPACE REQUIRED (FOR BRIQUETTING MACHINE & DRYER)

Sheltered100X40 ft
Open Spaceas per requirement
Power80 HP

LABORER REQUIREMENT:

Per ShiftI operator + 6 helpers

BRIQUETTE MACHINE SPECIFICATION:

Overall Length6 mtrs
Width2 mtrs
Height4 mtr (with conveyor)
Total Weight5,500Kg
Oil Capacity50 Ltr (Apprx)
OilAlpha ZN220

SUPER - 90 MODEL

As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit.

Production Capacity1,500- 1,600 Kg /hour
Finished Product Size90mm (dia)
Finished Product ShapeCylindrical
Raw Material FormPowder/ 1-10mm length

Raw materials Can be Used:

Wooden Saw Dust : up to 100%
Groundnut Shell, Bagasse (Sugarcane Waste), Press mud, Tamarind Waste, Coffee Husk, Paddy Husk, Coir Pith etc. These raw materials can be mixed up to 30 % along with Sawdust.

Space required (for Briquetting Machine & dryer)

Sheltered100X40 ft
Open Spaceas per requirement
Power75 HP

Laborer requirement:

Per ShiftI operator + 6 helpers

Briquette Machine Specification:

Overall Length6 mtrs
Width2 mtrs
Height4 mtr (with conveyor)
Total Weight7,000 Kg
Oil Capacity60 Ltr
OilAlpha ZN220

Briquetting Plant

The Biomass Briquetting plant produces Briquettes from Agricultural waste, Forestry waste.

The Briquetting plant consists of

Feeding system with screw conveyor
Press
Lubrication system
Cooling line
Electrical Panel
The above system is a Semi-Automotive one with less labor.

The Briquetting Press is the main machine forming solid bio-fuel briquettes from loose agro wastes. The press consists of main body called Skelton fabricated from 25mm steel plates which approximately weights 1.50 M.T.. The other parts are two casting fly wheels each weighs 1000kg.

Maintenance:

A. Change the spares like Taper Die, Split Die, Ram in 160 Hrs. and 40 Hrs.
Once Change the wear ring.

B. Change oil (Alfa ZN 220) in 2000 Hrs. (40Lts.)

C. Change the all Phosphor Bronze bush in 5000 Hrs.

Dryer:

For moisture content control you have to install one dryer also

Moisture Evaporation Capacity1,000 hg/hour
Input moisture level35%
Outlet Moisture level5%

Agro Wastes can be used as a fuel for furnace.

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