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Briquetting Machine

Briquetting is a process of fuel manufacturing system from Agro wastes like groundnut shells, cashew nut shells, saw dust, coir pith, coffee husk, cotton stalk et.,

The best and cheif process found in experience is manufacturing briquettes from a mixture of 80% saw dust and 20% groundnut shell. In other cases like 100% groundnut shell briquettes, pulvarised is to be done which increases the production cost.

The Machine which produce Briquettes is called Briquetting Machine.

A Briquetting Machine Normally Consists of :

1. Briquetting Press with reduction gear.
2. Cooling Line 20' with supports.
3. Foundation Bolt set.
4. Machine & Cooling Line Joint
5. Die Holder-1
6. Tool kit
7. Screw Conveyor.
8. Screw Conveyor & machine Joint.
9. Screw Conveyor cover sheet.
10. Oil Pump with cooler & filter.
11. Pulleys & Belts
12. Motor Railing
13. Motor Railing Adjustment Bolts
14. Die Set Remover from D/Holder
15. Flexible water pipe for die holder cooling
16. Std. Spares Main die, Split die, Ram, Tikki, T/bolt, Collate
17. With all Electrical Accessories


Super -60 Model


SUPER 60 DIA MODEL AN INTRODUCTION

Production Capacity 600- 750 Kg /hour
Finished Product Size 60mm Diameter
Finished Product Shape Cylindrical
Raw Material Form Powder/ 1-3mm length
Total Weight 4.5 tonne (Approx)

RAW MATERIALS CAN BE USED:

Wooden Saw Dust : up to 100%
Groundnut Shell, Bagasse (Sugarcane Waste), Press mud, Tamarind Waste, Coffee Husk, Paddy Husk, Coir Pith etc. These raw materials can be mixed up to 30 % along with Sawdust.

SPACE REQUIRED (FOR BRIQUETTING MACHINE & DRYER)

Sheltered 100X40 ft
Open Space as per requirement
Power 60 HP

LABORER REQUIREMENT:

Per Shift I operator + 6 helpers

BRIQUETTE MACHINE SPECIFICATION: (approx)

Overall Length 5.5 mtrs
Width 1.8 mtrs
Height 4 mtr (with conveyor)
Total Weight 4,500Kg
Oil Capacity 40 Ltr (Apprx)
Oil Alpha ZN220

Super - 75 Model

As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit. Powder making unit consist parts of:

SUPER 75 DIA MODEL AN INTRODUCTION

Production Capacity 1,000- 1,100 Kg /hour (average 1,000 Kg)
Finished Product Size 75mm (dia)
Finished Product Shape Cylindrical
Raw Material Form Powder/ 1-10mm length
Total Weight 5.5 tonne (Approx)

RAW MATERIALS CAN BE USED:

Wooden Saw Dust : up to 100%
Groundnut Shell, Bagasse (Sugarcane Waste), Press mud, Tamarind Waste, Coffee Husk, Paddy Husk, Coir Pith etc. These raw materials can be mixed up to 30 % along with Sawdust.

SPACE REQUIRED (FOR BRIQUETTING MACHINE & DRYER)

Sheltered 100X40 ft
Open Space as per requirement
Power 80 HP

LABORER REQUIREMENT:

Per Shift I operator + 6 helpers

BRIQUETTE MACHINE SPECIFICATION:

Overall Length 6 mtrs
Width 2 mtrs
Height 4 mtr (with conveyor)
Total Weight 5,500Kg
Oil Capacity 50 Ltr (Apprx)
Oil Alpha ZN220

Super -90 Model

As above mentioned that both models will accept only powdery form of Raw Material so, it must required powder making unit.

Production Capacity 1,500- 1,600 Kg /hour
Finished Product Size 90mm (dia)
Finished Product Shape Cylindrical
Raw Material Form Powder/ 1-10mm length

Raw materials Can be Used:

Wooden Saw Dust : up to 100%
Groundnut Shell, Bagasse (Sugarcane Waste), Press mud, Tamarind Waste, Coffee Husk, Paddy Husk, Coir Pith etc. These raw materials can be mixed up to 30 % along with Sawdust.

Space required (for Briquetting Machine & dryer)

Sheltered 100X40 ft
Open Space as per requirement
Power 75 HP

Laborer requirement:

Per Shift I operator + 6 helpers

Briquette Machine Specification:

Overall Length 6 mtrs
Width 2 mtrs
Height 4 mtr (with conveyor)
Total Weight 7,000 Kg
Oil Capacity 60 Ltr
Oil Alpha ZN220

Briquetting Plant

The Biomass Briquetting plant produces Briquettes from Agricultural waste, Forestry waste.

The Briquetting plant consists of

Feeding system with screw conveyor
Press
Lubrication system
Cooling line
Electrical Panel
The above system is a Semi-Automotive one with less labor.

The Briquetting Press is the main machine forming solid bio-fuel briquettes from loose agro wastes. The press consists of main body called Skelton fabricated from 25mm steel plates which approximately weights 1.50 M.T.. The other parts are two casting fly wheels each weighs 1000kg.

Maintenance:

A. Change the spares like Taper Die, Split Die, Ram in 160 Hrs. and 40 Hrs.
Once Change the wear ring.

B. Change oil (Alfa ZN 220) in 2000 Hrs. (40Lts.)

C. Change the all Phosphor Bronze bush in 5000 Hrs.

Dryer:

For moisture content control you have to install one dryer also

Moisture Evaporation Capacity 1,000 hg/hour
Input moisture level 35%
Outlet Moisture level 5%

Agro Wastes can be used as a fuel for furnace.